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SECTION 08213
HIGH PRESSURE DECORATIVE LAMINATE VENEER DOORS
NOTE ** Buell Door Company, solid and hollow core, flush
high pressure decorative laminate veneer doors.
NOTE **
NOTE ** This section is based on the products of Buell Door
Company, which is located at:
NOTE ** 5200 East Grand Avenue
NOTE ** Dallas, TX 75223
NOTE ** Tel: (800) 556-0155
NOTE ** Tel: (214) 827-9260
NOTE ** Fax: (214) 826-9163
NOTE ** Email: Buell@ix.netcom.com
NOTE ** Website: www.buelldoor.com
NOTE ** Buell Door Company is one of the nation's largest
manufacturers with international distribution.
This section covers only a part of their product
line. It includes statements for sound-rated wood
doors and can also be edited for lead-lined or
bullet-resistant wood doors. See their Section
08211 for flush wood doors and Section 08212 for
stile and rail wood doors.
NOTE **
NOTE ** SECTION 08211 - HIGH PRESSURE DECORATIVE LAMINATE
VENEER DOORS, Copyright 1998, The Architect's
Catalog, Inc.
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Solid flush high pressure decorative laminate veneer
doors:
NOTE ** Delete subparagraphs below not applicable to
project.
1. Fire rated.
2. Non-rated.
3. Flush design.
4. Glazed design.
5. Louvered.
6. Factory pre-fit.
7. Factory premachined.
1.2 RELATED SECTIONS
NOTE ** Delete sections below not relevant to this project;
add others as required.
A. Section 06240 - High pressure decorative laminate (HPDL);
Plastic laminate surfacing.
B. Section 06400 - Wood door frames.
C. Section 08112 - Standard Steel Frames; Steel door frames.
D. Section 08212 - Aluminum Frames.
E. Section 08115 - Custom Steel Frames; Steel door frames.
F. Section 08211 - Flush Wood Doors.
G. Section 08213 - Stile and Rail Wood Doors.
H. Section 08712 - Door Hardware.
I. Section 08800 - Glass and Glazing.
J. Section _____ - _________________________.
1.3 REFERENCES
NOTE ** Delete references from the list below that are not
actually required by the text of the edited
section; add others as required.
A. AWI - Quality Standards of Architectural Woodwork
Institute, Seventh Edition, Section 1300.
B. NWWDA I.S.1.A - Architectural Wood Flush Doors of
National Wood Window and Door Association.
C. WIC Quality Standards of Woodwork Institute of
California.
D. NFPA 80 - Fire Doors and Windows, 1995 Publication.
E. NFPA 101 - Life Safety Codes.
F. NFPA 252 - Standard Method of Fire Test for Door
Assemblies.
G. UL-10B - Fire test of door assemblies.
H. ASTM D 5456 - Specification for Evaluation of Structural
Composite Lumber Products.
I. ASTM E 152 - Methods of Fire Test for Door Assemblies.
J. ASTM E 90 - Test Method for Laboratory Measurement of
Airborne Sound Transmission Loss of Building Partitions.
K. ASTM E 413 - Classification for Rating Sound Insulation.
L. ASTM F 476 - Test Methods for Security of Swinging Door
Assemblies.
M. ANSI 208.1 - Particleboard, Mat-Formed Wood.
N. NEMA LD-3 - High Pressure Decorative Laminates.
O. Intertek Testing Services/Warnock-Hersey - Certification
Listings for fire doors.
P. ADA - Americans with Disability Act.
Q. _______________________________________.
1.4 SUBMITTALS
A. Submit each item in this article according to the
conditions of the Contract and under provisions of
Section 01300.
B. Product Data: Manufacturer's technical data for each
type of door, including details of core and edge
construction, trim for openings and louvers, and
warranty.
C. Shop Drawings: Prepared specifically for this project
indicating location and size of each door, decorative
laminate veneer, color, pattern, or wood grain, and
number, elevation of each kind of door, details of
construction, location and extent of hardware blocking,
fire ratings, requirements for glass and glazing, and
other pertinent data.
1. For factory-premachined doors, indicate dimensions
and locations of cutouts for locksets and other
cutouts adjacent to lite and louver openings.
2. Use same reference numbers for openings and details
as contract drawings.
NOTE ** Delete the following paragraph if samples are not
required.
D. Samples:
1. Provide decorative laminate manufacturer's chains or
samples for satisfaction of color, pattern, or wood
grain, for Architect's approval.
2. For decorative laminate doors, each color, finish,
and pattern or wood grain are required.
3. As an option, submit construction corner samples cut
away to show stile, rails, core, and decorative
laminate veneer. Samples 6 by 6 inches (150 by 150
mm) or larger.
4. Metal Louvers: Blade and frame 6 inch (150 mm)
lengths for each material and finish required.
5. Frames for Lite Openings: Lite frame 6 inches (150
mm) in length for each material, type, and finish
required.
6. Manufacturer's Instructions: Submit instructions
regarding care of door during shipping, unloading,
storage, and preparation for hanging.
E. Test Reports:
1. Submit certification letters of the following
laboratory test results:
a. Stile edge screw withdrawals test and stile edge
split resistance tests for fire-rated doors.
b. STC ratings for each class specified.
F. Substitutions: Submit requests for substitutions in
exact accordance with Section 01600.
1.5 QUALITY ASSURANCE
A. Non-Fire Rated Wood Doors: Solid core premium or custom
grade architectural flush decorative laminate veneer
doors; comply with the following:
1. AWI Quality Standard: "Architectural Woodwork
Quality Standards" including Section 1300
"Architectural Flush Doors," of Architectural
Woodwork Institute (AWI) for grade of door, core
construction, and other requirements exceeding those
of NWWDA quality standard.
2. NWWDA Quality Standard: ISI "Industry Standard for
Wood Flush Doors," of National Wood Window and Door
Association (NWWDA).
B. Fire Rated Wood Doors: Provide fire rated wood doors
which are identical in material and construction to units
tested in door and frame assemblies per ASTM E 152, and
which are labeled and listed for ratings indicated by UL,
Warnock-Hersey, or other testing and inspection agency
acceptable to the authority having jurisdiction.
1. Oversize Fire Rated Wood Doors: For door assemblies
exceeding sizes of tested assemblies, provide
manufacturer's certificate stating that doors conform
to all standard construction requirements of tested
and labeled fire door assemblies except as to size.
2. Temperature Rise Rating: At stairwell enclosures,
provide doors that have a temperature rise rating of
250 degrees F (121 degrees C) maximum in 30 minutes
of fire enclosure.
3. Notify Architect, prior to fabrication, if fire doors
indicated cannot qualify for labeling because of
design, size, hardware, or other reason.
4. If material specified as fire rated and labeled can
be obtained from one approved source, no
consideration will be given to those manufacturers
who are not authorized to fabricate and label items.
5. Where fire rated classifications are shown or
scheduled for wood door assemblies, doors shall be
installed in compliance with the requirements of
"NFPA 80 Standard for Fire Doors and Windows."
Attach labels permanently at eye level to hinge
stile.
C. Single Source Responsibility: Provide wood doors for
Sections 08211, 08212, and 08213 from a single
manufacturer to ensure uniformity in quality of
appearance, face veneer, finish, and construction.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Handle doors at the site in accordance with AWI Section
1300-G-23 and Section G-20 "Care and Installation at
Jobsite" of NWWDA ISI-JOBA, as well as with
manufacturer's instructions.
B. Delivery:
1. Do not deliver or install doors until conditions for
temperature and relative humidity have been
stabilized and will be maintained in storage and
installation areas during remainder of construction
period and after installation to comply with the
following requirements applicable to project's
geographical location:
a. Reference 7th Edition of AWI quality standard
including Section 100-S-11 "Relative Humidity and
Moisture Content."
2. Individually protect doors to prevent damage.
3. Deliver no doors to the building until wet
construction operations are completed and dry, and
weatherproof storage space is available.
4. Accept doors on site in manufacturer's packaging.
Inspect for damage.
C. Storage:
1. Store doors in a clear dry ventilated space having
controlled temperature and relative humidity range
between 30 and 60 percent. Stack doors flat and off
the floor, supported to prevent warpage.
2. Avoid extreme heat, cold, dryness, or humidity by
storing doors in a closed-in building with
operational HVAC system.
3. Store flat over level surface above floor on wood
blocking.
D. Handling:
1. Do not walk on or place other materials on top of
stacked doors.
2. Handle doors with clean gloves. Lift or carry, do
not drag across one another.
3. Cover doors to keep clean.
4. At time of installation the protective door wrapping
is to remain in place, for door protection, until all
work by other trades is completed and final
inspection is finished.
5. Identify each door with individual opening numbers
which correlate with designation system used on shop
drawings for door frames and hardware.
1.7 FIELD MEASUREMENTS
A. Verify that field measurements are as indicated on shop
drawings, prepared by the manufacturer before proceeding
with factory machining.
1.8 COORDINATION
A. Contractor shall be responsible for coordinating and
obtaining necessary information from Hardware and Frame
manufacturers to provide door supplier with approved
hardware and frame schedules with templates 60 days prior
to desired delivery date of doors.
1.9 WARRANTY
A. General Warranty: Door manufacturer's warranty specified
in this article shall not deprive the Owner of other
rights the Owner may have under other provisions of the
contract documents and shall be in addition to and run
concurrent with other warranties made by the Contractor
under requirements of the contract documents.
B. Warrant doors by the manufacturer to be free of
manufacturing defects as follows:
1. Interior Solid Core: Life of original installation.
2. Exterior Solid Core: Not available.
C. Exceptions to details or fire rating as shown on plans
that may affect the door manufacturer's warranty, or
specific fire rating, shall be brought to the attention
of the Architect in writing at time of submission of shop
drawings.
D. Submit written warranty agreement signed by Manufacturer,
Installer, and Contractor agreeing to pay a reasonable
charge to repair or replace defective doors and rehang
with new doors provided the defect was not apparent prior
to installation and they do not conform to tolerance
limitations of referenced quality standards as follows:
warped (bow, cup, or twist) more than 1/4 inch (6.35 mm)
in a 42-by-84 inch (1067 by 2134 mm) section or show
telegraphing of core construction in face veneers
exceeding 0.01 inch in a 30 inch (0.25 mm in a 762 mm)
span.
E. Contractor's Responsibilities: Replace or refinish doors
where Contractor's work contributed to rejection or to
voiding of manufacturer's warranty.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturers: Products and materials of the
following listed manufacturers are acceptable only if
specific products and materials can evidence exact
compliance with requirements of Contract Documents and
these Specifications. ASD.
1. Buell Door Company
2. Algoma Hardwoods, Inc.
3. Eggers Industries, Architectural Door Division
4. Weyerhaeuser Company
B. Requests for substitutions will be considered in
accordance with provisions of Section 01600.
NOTE ** Delete paragraph above or below; coordinate with
Division 1 requirements.
C. Substitutions: Not permitted.
D. Provide all wood doors from a single manufacturer.
NOTE ** Delete "AND TRANSOM PANEL" in the Article title
below if transom panels are not required for the
project.
2.2 DOOR AND TRANSOM PANEL TYPES
A. Flush Interior Doors:
NOTE ** Select thickness, type, and other characteristics
from subparagraphs below. Delete those not
required for the project.
1. Thickness: 1-3/4 inches (44 mm).
2. Thickness: 2-1/4 inches (57 mm).
3. Type: Solid core.
4. Fire rated.
5. Acoustic rated.
6. Lead lined.
7. Bullet resistant construction.
NOTE ** Delete paragraph below if not required for the
project.
B. Transom Panels: Match decorative laminate face veneer
and other door characteristics indicated.
NOTE ** Delete "AND TRANSOM PANEL" in the Article title
below if transom panels are not required for the
project.
2.3 DOOR AND TRANSOM PANEL CONSTRUCTION
NOTE ** Select construction(s) from paragraphs below.
Delete those not required for the project.
A. Core (solid, non-rated): AWI Section 1300-S-7, Type PC-
HPDL-3 bonded particleboard.
B. Core (solid, fire rated): AWI Section 1300-S-13, Type S
(FD 1 1/2, FD 1, FD 3/4, FD 1/2, FD 1/3).
C. Core (solid, acoustical): AWI Section 1300-S-13, Type
SR.
D. Core (solid, lead lined): AWI Section 1300-S-13, Type
LL.
E. Core (solid, electrostatic shielded): AWI Section 1300-S-
13, Type ES.
2.4 FLUSH DOOR FACING
NOTE ** Select and edit one or more of the following
paragraphs as required for the project. High
pressure decorative laminate should not be used to
face exterior doors.
A. High Pressure Decorative Laminate Veneer Doors:
1. Type: Grade 10 General Purpose, NEMA Standard LD-3.
NOTE ** Insert choice of surface in subparagraph below,
e.g., XYZ brand Decorative Laminate produced by XYZ
Plastics Co.; (town), (state).
a. Surface: _________________________.
2. Thickness: 0.050 inches (1.27 mm) to be used without
crossbanding.
3. Pattern/Color No.: ___________________.
4. Panel/Color Name: ___________________.
5. Surface Finish: ____________________.
NOTE ** Select edge trim from three subparagraphs below.
Note that PVC edges cannot be used on labeled
doors. If laminate edges are specified, it is not
recommended nor necessary to specify edges be
laminated prior to laminating the HPL face to the
core; there will be a seam where the laminated edge
meets the laminated face whether the edge is
laminated before or after the face.
6. Edge Trim: Stained to match face.
7. Edge Trim: Painted to match face.
8. Edge Trim: Laminate to match face.
9. Door Thickness: 1-3/4 inches (44 mm).
2.5 FABRICATION
NOTE ** Select and edit the following items to suit project
requirements.
A. Grade: Premium.
B. Construction: AWI 1300; PC-HPDL-3.
C. Non-Rated and 20 Minute Fire-Rated Doors:
1. Core: Mat Formed Wood Particle Board, Grade 1-L-2;
28-32 pcf (0.448 to 0.513 g/cc) density meeting
requirements of ANSI A208.1.
2. Bonding: Stiles and rails bonded to core using Type
I glue and sanded as a unit prior to applying
laminate veneers. Drop in core is not acceptable.
NOTE ** For SLC-HPD-5 bonded stave core doors, specify:
Crossbands: Dried to 6-9 percent moisture content,
minimum 1/16 inch (1.58 mm) thick spliced hardwood
with no voids or defects, extending full width of
doors with grain at right angles to face veneer.
3. Crossbands: Not required for PC-HPDL-3 bonded
particleboard core.
4. Stiles: 1-1/2 inch (38 mm) deep before fitting. 1-
1/8 inch (28.5 mm) minimum after trimming, 2 ply
construction without fingerjoints, consisting of 1/2
inch (12.7 mm) thick outerband specie matching or
compatible with face veneer and 1 inch (25.4 mm)
thick innerband of TimberStrand Laminated Strand
Lumber (LSL), a structural composite lumber (SCL) by
Trus Joist MacMillan or hardwood at mill option.
5. Rails: 1-1/8 inch (28.5 mm) after trimming;
Laminated Strand Lumber (LSL) by Trus Joist MacMillan
or hardwood at mill option.
6. Pairs: Use Warnock-Hersey or UL 20 minute labeled
pairs with fire retardant stiles without steel
channels covering meeting edges on a pair measuring 4
feet by 10 feet (1.219 by 3.048 m) maximum each leaf.
D. Fire Rated, 45, 60, and 90 Minute Doors (AWI 1300: FD-
HPDL-3):
1. Core: Door manufacturer's standard non combustible
mineral core; incombustible, asbestos-free mineral
composition, engineered to meet labeling
requirements.
2. Stiles and Rails: Manufacturer's standard sizes to
meet fire rating, bonded to the door.
NOTE ** Crossbands in subparagraph below are required only
on 1-1/2 hour labeled decorative laminate doors
making a 5 ply construction, AWI FD-HPDL-5.
3. Crossbands: For 1-1/2 hour labeled decorative
laminate doors only, include crossbands dried to 6-9
percent moisture content, minimum 1/16 inch (1.58 mm)
thick spliced hardwood with no voids or defects,
extending full width of doors with grain at right
angles to face veneer.
4. Blocking: No through-bolting is allowed for
attaching finished hardware. Refer to Section 08700
for hardware requirements. Provide composite
blocking designed to maintain fire resistance of door
but with improved screw-holding capacity "as required
by specified hardware" with one or all of the
following options:
a. 5 inch (127 mm) top rail blocking to accommodate
surface mounted closer attached with wood screws.
b. 5 inch (127 mm) bottom rail blocking to
accommodate hardware attachment not unlimited
undercutting.
c. 5 inch by 18 inch (127 by 457 mm) lockblocks for
locksets and exit devices.
d. Blocking for flushbolts and vertical rod exit
devices.
NOTE ** In the following paragraph, caution should be used
when specifying concealed vertical rod fire exit
devices on pairs of doors in high traffic areas in
buildings where doors are subject to abuse. When
doors are machined for this hardware, the mortise
cut-outs at the top and bottom latch area of the
door have a 3/32 inch (2.4 mm) face material
remaining. Subsequent breakage can occur which, if
not repairable, can lead to expensive replacement
of the doors.
5. Pairs: Provide 20, 45, 60, and 90 minute single
swing or double egress fire rated doors "as required
by specified hardware." Where exit devices are
required, comply with one or more of the following:
a. Non-Rated and 20 Minute Fire Rated Doors:
1) Single Swing or Double Egress doors up to 8
feet by 10 feet (2.438 by 3.048 m) opening
size, manufacture doors to receive:
a) Surface-applied vertical rod fire exit
devices; no metal edges or astragals
required.
b) Concealed vertical rod exit devices
require 5 inch (127 mm) Georgia-Pacific
Firestop or approved equal, with Natural
matching full length wood edge meeting
stiles, no finger joints, 1/2 inch (12.7
mm) maximum width of wood after trim, no
metal edges or astragals required.
c) Surface-applied top vertical rod only
exit devices: Adams Rite Mfg. or
approved equal; no metal edges or
astragals required.
d) Concealed top vertical rod only exit
devices: Adams Rite Mfg. or approved
equal; no metal edges or astragals
required.
b. 45,60,and 90 Minute Fire Rated Doors:
1) Single Swing or Double Egress doors up to 8
feet by 8 feet (2.438 by 2.438 m) opening
size:
a) Manufacture doors to receive surface
applied vertical rod fire exit devices
with Georgia-Pacific fire door components
or approved equal, having Natural
matching wood edge meeting stiles, 2 ply
construction consisting of an innerband
of fire retardant composition material of
Georgia-Pacific Firestop or approved
equal, outerband natural hardwood
matching or compatible to face veneer.
b) Double egress requires through-bolting or
"sex" bolts at latching points; surface
top rod only devices must be through-
bolted (sex bolts). Metal edges and
overlapping astragals are available, but
not required.
NOTE ** The following system requires a steel strike plate
for each door, located in the floor and measuring
3/8 inch (9.5 mm) in diameter and 1/2 inch (12.7
mm) deep, for thermally activated pins of 3/8 inch
(9.5 mm) diameter located in the bottom of the door
rail. The pin is not visible once installed.
NOTE ** This hardware must be supplied by the door
manufacturer with the Adams Rite Mfg. concealed or
surface mounted top rod only design or approved
equal.
2) Single Swing or Double Egress doors up to 8
feet by 8 feet (2.438 by 2.438 m) opening
size:
a) Concealed top vertical rod only exit
devices: Adams Rite Mfg. or approved
equal.
b) Natural matching wood edge meeting
stiles, Georgia-Pacific Firestop II
System or approved equal.
NOTE ** The following are options; delete those not
required for project.
c) 48 inch (1.219 m) protection plate of
metal, stainless steel, or IPC high-
impact PVC.
d) Metal hinge protectors.
e) Mortised metal edges at meeting stiles.
3) Single Swing up to 8 feet by 9 feet (2.438 by
2.743 m) opening size:
a) 5 inch (127 mm) metal U-channel on lock
stiles, primed or veneer wrapped with
natural wood. Channel may not be
mortised.
b) 5 inch (127 mm) wide edge meeting stiles,
Georgia-Pacific Firestop or approved
equal.
6. 45 Minute Full Lite Door Pairs up to 8 feet by 9 feet
(2.438 by 2.743 m) opening size: Manufacture using
Georgia-Pacific fire door components or approved
equal, with 3/4 inch (19 mm) transparent composite
light panel manufactured by SuperLite Panel II - 45
as distributed by O'Keefe's Inc., maximum clear view
area of 2,638 sq. in. (1.701 sq. m) per leaf.
E. Individually polybag all doors..
NOTE ** Utilize the following paragraphs when required by
the project.
F. Door and Transom Combination:
1. Wood Grain Patterns: Continuous decorative laminate
veneer match as per NWWDA I.S.-1 Standards.
2. Top Rail of Door and Bottom Rail of Transom: Full
width; matching species lumber.
G. Acoustically Rated Construction: AWI 1300 G-10-SR.
1. Core: Manufacturer's standard sound dampened core
construction to achieve a sound transmission class
rating of not less than 41 for a door thickness of 1-
3/4 inches (44 mm), certified by the manufacturer to
be based on tests conducted at an independent testing
agency in accordance with ASTM E 90 and E 413, as
operating units.
2. Vertical Stiles: Minimum 1-3/8 inch (34.9 mm)
minimum after trimming, 2 ply construction without
fingerjoints, consisting of 1/2 inch (12.7 mm) thick
hardwood outerband (stained or painted to match face
veneer) and 1 inch (25.4 mm) thick innerband of
TimberStrand Laminated Strand Lumber (LSL), a
structural composite lumber (SCL) by Trus Joist
MacMillan, or hardwood at mill option.
3. Bottom Rail: 2-1/8 inch (53.9 mm) minimum mill
option hardwood.
4. Top Rail: 1-3/8 inch (34.9 mm) minimum mill option
hardwood.
5. Crossbands: Full width of door with grain running
horizontally, tapeless sliced without voids.
6. Face Veneer: As specified.
7. Bonding:
a. Core to Stiles, Rails, and Blocking: Type I
adhesive; sand prior to assembly of face veneers.
b. Face Veneers and Crossband to Core and Edges:
Type I adhesive by hot press process.
8. Door equipped with concealed retracting bottom seal
and perimeter concealed door gasketing.
H. Lead Lined Construction: AWI 1300-S-3(LL).
1. Core: Manufacturer's standard construction; one
piece lead sheet or sheets extending to all four
edges; total door thickness 1-3/4 to 2-1/2 inches (44
to 63 mm).
2. Face Veneer: Same as non-lead lined doors.
3. Stile and Rails:
a. Vertical Edges: 1-1/8 inch (28.5 mm) minimum
hardwood; stained or painted to match. Solid,
visible surface; no visible joints permitted.
b. Top and Bottom Rails: 1-1/8 inch (28.5 mm)
minimum, mill option hardwood.
c. Securely bond vertical edges and rails to core.
I. Stave Lumber Core Construction:
1. Core: Construct stave core using random length kiln
dried (6 to 9 percent moisture content) wood blocks
2. Stagger core and joints tightly in adjacent rows, all
blocks securely edge glued together under pressure.
NOTE ** To specify structural composite lumber (SCL) core
such as TimberStrand LSL core by Trus Joist
MacMillan, approved by the AWI and NWWDA
associations as a preferred substitute in lieu of
stave core, include the following.
J. Structural Composite Core Construction: TimberStrand LSL
by Trus Joist MacMillan.
1. Core: TimberStrand LSL or other structural composite
lumber (SCL) in accordance with ASTM D 5456; uniform
density of 38 pcf (0.61 g/cc), with minimum target
MOR at 6,000 psi/MOE 1.3 x 10^6 psi.
K. Bullet Resistant Wood Door Construction: Solid core
consisting of ArmorCore Bullet Resistant Fiberglass Armor
as shown in the drawings and manufactured by Waco
Composites, Inc., Waco, TX or ArmorTex Bullet Resistant
Fiberglass as manufactured by Safeguard Security, San
Antonio, TX; plastic laminate as selected.
NOTE ** Select protection level required for project from
subparagraphs below; delete those not required for
project.
1. Level I - Class 1, Medium power small arms NIJ HA-1/4
inch thick.
2. Level II - Class 2, High power small arms NIJ H-5/16
inch thick.
3. Level III - Class 3, Super power small arms NIJ IIIA-
7/16 inch thick.
2.6 FABRICATION TOLERANCES
A. Size:
1. Thickness: Plus or minus 1/16 inch (1.6 mm).
2. Height: Plus or minus 1/16 inch (1.6 mm).
3. Width: Plus or minus 1/32 inch (0.8 mm).
B. Squareness: Diagonal measures not to exceed 1/16 inch
(1.6 mm).
C. Hardware Location: Plus or minus 1/32 inch (0.8 mm).
2.7 ADHESIVE
A. Facing Adhesive: Type I - waterproof.
2.8 ACCESSORIES
A. Lite and Louver Details:
1. Field glaze all lite openings.
2. Install lite openings for non-rated decorative
laminate veneer doors with manufacturer's standard
wood beads stained to match wood grains or painted to
match solids. Cut lite openings and install wood
beads permanently on one side, tacked loose on other
side.
3. Furnish lite openings for fire doors with either
flush wood veneered lite bead, stained or painted to
match decorative laminate veneer face, or primed
metal vision panels (veneered covered metal vision
panels optional) as per the manufacturer's approvals.
Flush wood veneered lite beads or metal vision panels
shall be approved by Intertek Testing
Services/Warnock-Hersey International for use in 20,
45, 60, and 90 minute doors.
4. Glazing Stops:
NOTE ** Insert wood species below to be same as door
facing. Select channel shape, type of corners, and
tamper proof screws as required for project.
a. Wood Species: ________________________, with
metal clips for rated doors.
b. Channel Shape: Roll steel.
c. Channel Shape: Aluminum.
d. Corners: Mitered.
e. Corners: Butted.
f. Prepare for countersink style screws.
g. Prepare for countersink style tamperproof screws.
NOTE ** Wood louver are manufactured by wood door
manufacturers. Metal louvers are not. Metal
louvers can be specified in this section or
elsewhere. Coordinate with door schedule.
5. Wood Louvers: Manufacturer's standard construction.
a. Same species lumber as face veneer.
b. Factory installed using manufacturer's standard
method.
NOTE ** Select type of slat from subparagraphs below.
c. Slat Type: Single slat.
d. Slat Type: V-slat chevron.
NOTE ** Specify manufacturer and model number below if
metal door louvers are required for the project.
6. Metal Louvers: _________________________________.
a. Prepainted or stained to match decorative
laminate veneer face.
b. Factory installed using manufacturer's standard
method.
7. To maintain warranty, do not cut light exceeding
maximum 40 percent of height and 5-1/2 inches (140
mm) from door edge and face hole prep-of lock set.
B. Applied Molding:
1. Species: Matching or compatible with face veneer.
2. Selected from manufacturer's standard profiles
approved by Architect.
3. Apply molding to door face with finishing nails;
putty holes so they are not visible.
2.9 PREFIT AND PREMACHINE
A. Comply with tolerance requirements of AWI Quality
Standards, Section 1300. Locate hardware preps in
accordance with ANSI/NWWDA I.S.-1, "Hardware Locations
for Wood Flush Doors."
B. Prefit doors at the factory with the following
clearances:
1. 1/8 inch (3.1 mm) on top and hinge edges.
2. 1/8 inch (3.1 mm) on lock edge of single doors
3. 1/16 inch (1.6 mm) per leaf on pair meeting edges.
4. Bevel both edges of door 1/8 inch in 2 inches (3.1 mm
in 51 mm).
5. Bottom: 1/4 inch (6.3 mm) above floor or threshold,
except where undercutting is indicated. Specific
bottom clearance is shown on door schedule.
C. Premachine doors for finish hardware.
1. Furnish wood door manufacturer an approved frame
schedule (including all hardware locations), approved
hardware schedule (including all necessary hardware
templates), and an approved door schedule.
2. In lieu of these three schedules, furnish door
manufacturer one coordinated schedule showing all
data relative to frame, hardware, and door
information.
D. Make cutouts for glazing at the factory. Allow 5-1/2
inches (140 mm) minimum from cutout to mortised hardware
items.
E. Contractor is responsible for boring pilot holes, wood
screw holes, mounting holes for face plates, and other
surface applied hardware listed on the hardware schedule,
unless special arrangements are made with the door
manufacturer prior to submittal of shop drawings to the
Architect.
F. Kickplates, push plates, stretcher plates, edge guards,
and other protective hardware shall be furnished by the
hardware supplier or Contractor and installed in the
field.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine doors and door frames to verify that frames have
been installed as required for proper hanging and
operation of doors.
1. Frames must comply with indicated requirements for
door type, size, location, and swing characteristics,
and have been installed with plumb jambs and level
heads.
2. Doors with apparent defects should not be hung.
3. Notify the Architect in writing of conditions
detrimental to proper installation and operation of
wood doors.
4. Do not proceed with installation until unsatisfactory
conditions have been corrected.
5. Proceeding with installation shall be considered as
acceptance of door and frame conditions.
3.2 INSTALLATION
A. Adjusting and Cleaning: Doors shall swing in their
respective frames free of hinge binding or improper
latching.
1. Trim non-rated doors width by cutting equally on both
jamb edges. Trim height by cutting bottom edges to a
maximum of 3/4 inch (19 mm).
2. Trim fire rated door height at bottom edge and in
accordance with fire rating requirements.
3. Rehang or replace doors which do not operate freely
as directed by the Architect.
4. Seal cut surfaces after fitting and machining.
5. Leave protective door wrappings in place until all
work by other trades is complete and final inspection
is finished.
6. Furnish Owner with instructions on cleaning and
maintaining doors.
B. Hardware: For installation, see Section 08710.
3.3 INSTALLATION TOLERANCES
A. Conform to AWI for requirements for fit and clearance
tolerances.
3.4 ADJUSTING
A. Adjust work under provisions of Section 01700.
B. Adjust doors for smooth and balanced door movement.
3.5 FIELD QUALITY CONTROL
A. Architect may require one randomly selected door to be
used for testing for Contract Document compliance. Test
may be conducted for quality and type of factory
finishing.
B. If tested samples show non-compliance with Contract
Document requirements, all doors provided under this
Section shall be replaced at no addition to Contract Sum
or extension of Contract time.
NOTE ** Provide schedule below when door and frame
schedules are not described on drawings. The
schedule should identify various types or
categories of doors and associated frames, fire
ratings if any, hardware sets, etc.
3.6 SCHEDULE
END OF SECTION
